Replace Balluff magnetostrictive displacement sensor,BALLUF BTL7-E100-MO175-B-KA05

Model output type: 4-20mA
Working current: 24mA
Connection method: wire lead out type

Stroke Length: 100–2000 mm

Magnetostrictive Displacement Sensor

Series R

R(H/P/F)C Construction

Note: Do not open the sensor housing arbitrarily; otherwise, the product warranty may be voided.

Operating Instructions

Status Indication / Fault Analysis

The magnetostrictive displacement sensor is used for displacement detection of moving mechanisms. Select magnets matching the magnetostrictive displacement‑sensing electronic components according to the selection specifications for detection in various applications. During operation, ensure cables, connectors and magnets are original manufacturer‑supplied parts.
Analog Output LED Indicators
Green LED Red LED Function
ON OFF Normal operation
OFF ON Magnet out of effective stroke range
OFF ON Magnet not detected
SSI LED Indicators
Green LED Red LED Function
ON OFF Normal operation
ON ON Magnet out of effective stroke range or magnet not detected
Blinking ON Programming mode

Safety Precautions

Read this manual thoroughly before power‑on. Confirm the sensor cable outlet type and pin signal definitions, and perform correct electrical wiring to prevent sensor damage upon power‑up or unintended equipment actions.
During installation and operation, avoid high‑power equipment such as welding machines from feeding current into the sensor circuit. If abnormal sensor readings or obvious physical damage (e.g. dents or deformation) is observed, stop use immediately. Contact the manufacturer to verify sensor condition before resuming operation.

Installation Dimensions

  • Front dead zone: 30 mm
  • Effective stroke: selectable from 25‑8000 mm
  • Rear dead zone: 60 mm
  • Standard thread: M18×1.5
  • Custom threads: M20×1.5 or 3/4‑1G UNF‑3A
For slider‑magnet versions: Front dead zone:28 mm; Effective measuring range customizable; Rear dead zone:66 mm.

Electrical Interface

Analog Output

6‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Variant 1 Cable Color Variant 2 Function Definition
1 Blue Grey Magnet position signal +
2 Green Pink Magnet position signal −
3 Yellow Yellow Reserved
4 White Green Reserved
5 Red Brown +24 Vdc ±20% Power supply
6 Black White 0 Vdc supply return
8‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Variant 3 Function Definition
1 Yellow Current output
2 Grey 0 Vdc (current / voltage loop)
3 Pink —
4 Red Reserved
5 Green —
6 Blue 0 Vdc supply return
7 Brown +24 Vdc ±20% Power supply
8 White Reserved

MODBUS

6‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Variant 1 Cable Color Variant 2 Function Definition
1 Blue Grey Reserved
2 Green Pink Reserved
3 Yellow Yellow Magnet position signal −
4 White Green Magnet position signal +
5 Red Brown +24 Vdc ±20% Power supply
6 Black White 0 Vdc supply return

MODBUS + Analog (Dual‑signal Output)

6‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Function Definition
1 Grey Reserved
2 Pink Reserved
3 Yellow Magnet position signal −
4 Green Magnet position signal +
5 Brown +24 Vdc ±20% Power supply
6 White 0 Vdc supply return

SSI Interface

7‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Variant 1 Cable Color Variant 2 Function Definition
1 White Grey Data (−)
2 Yellow Pink Data (+)
3 Blue Yellow Clock (+)
4 Green Green Clock (−)
5 Red Brown +24 Vdc ±20% Power supply
6 Black White 0 Vdc supply return
7 — — Not connected
8‑pin circular connector (viewed facing sensor)
Pin No. Cable Color Variant 3 Function Definition
1 Yellow Clock (+)
2 Grey Data (+)
3 Pink Clock (−)
4 — —
5 Green Data (−)
6 Blue 0 Vdc supply return
7 Brown +24 Vdc ±20% Power supply
8 White Reserved

Application Environment

This is a magnetic‑type measuring sensor. Keep strong magnetic fields away from the sensor to avoid measurement interference.
Route displacement output signal cables away from power cables, high‑current conductors and strong pulse interference sources.
Ensure on‑site operating conditions including temperature and vibration stay within the sensor’s rated specifications.

Installation

Sensor installation includes mounting of sensor body, magnet and cable fixation.

Sensor body mounting options: threaded mounting, clip‑on mounting with fixed supports.

Before installation, confirm intact packaging; check that the sensor rod is free of obvious bending or impact damage. Mount the sensor body according to your mounting method.

When installing the magnet, use the supplied magnetic isolation gasket to guarantee proper magnetic circuit performance.
For connector and cable assembly, perform wiring strictly following the electrical interface table in this manual.

After‑sales Support

In case of sensor malfunction, contact our after‑sales department promptly. Do not attempt disassembly or repair by yourself.

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